I. Customer Pain Points

In stamping part production, are you also troubled by the following issues caused by slight deviations in step height?

Traditional contact measurement features low efficiency and easily damages the surface of precision workpieces.

Sampling inspection carries the risk of missed detection, allowing quality problems to flow into the next process.

As production cycles continue to accelerate, manual inspection can hardly achieve full inspection and real-time feedback.

These challenges of "inaccurate measurement" and "slow response" have become key bottlenecks restricting the full automation and zero-defect quality control of stamping production lines.

Figure | Stamping Part Step Height Measurement Site

II. Solution

Now, we present a precision measurement case for stamping part step height using the Shenshi Intelligent SD33-30 Laser Displacement Sensor, making micron-level quality control a reality.

Designed specifically for industrial precision measurement, the Shenshi Intelligent SD33-30 Laser Displacement Sensor features a measuring range of ±4 mm, linear accuracy of ±0.1% F.S., and repeatability of 2 μm, enabling it to accurately capture every micron-level change in step height. With an integrated compact design and multiple standard industrial communication interfaces, it has been successfully applied in numerous stamping and automotive component applications.

For the special requirements of stamping measurement, the Shenshi Intelligent SD33-30 Laser Displacement Sensor offers three core advantages:

• Non-destructive inspection:Laser non-contact measurement is widely compatible with steel, aluminum and coated parts, without damaging workpieces during measurement, balancing inspection and protection.

• Supports full inspection and real-time measurement:3000 Hz high-frequency sampling perfectly matches high-speed production line cycles, realizing real-time measurement, judgment and data recording for each workpiece, greatly improving overall yield.

• Data-driven process optimization:Outputs accurate data in real time via RS485, analog and other communication methods, providing reliable support for process parameter adjustment and mold maintenance, improving quality from the source.

Figure | Stamping Part Step Height Measurement Site

Your production line challenges are exactly where we focus on solving problems.Click [Read More] to apply for a [free prototype trial].Our application engineers will bring the equipment to your production line and help you improve yield and reduce production costs with real data.