Rubber Thickness Measurement

Rubber thickness is a key indicator for evaluating product quality, directly impacting service life and performance. Precise thickness inspection determines whether the manufacturing process meets specific standards and design requirements, making it a critical step in production.

During manufacturing, precise control is required to ensure consistency. SinceVision laser displacement sensors offer the adaptability and flexibility needed to measure rubber products of various shapes, sizes, and materials. By adjusting measurement parameters, these sensors meet diverse thickness ranges and precision requirements.

Inspection Requirements

• Inspection Item: Rubber thickness inspection

• Measurement Range: -19 mm to 16 mm

• Accuracy Requirement: 0.01 mm

Image | Rubber Thickness Inspection

Solution: Non-Contact Dual-Sensor Configuration

The solution utilizes two SG5085 laser displacement sensors in an upper and lower opposed configuration. This setup performs non-contact measurement, avoiding surface damage or deformation common with traditional contact methods. This is particularly effective for soft and easily deformable rubber materials, ensuring reliable results.

Technical Performance

The SinceVision SG5085 is a high-precision point laser measurement device engineered for industrial environments:

• Measurement Accuracy: 0.01 mm

• Linearity: ±0.02% F.S.

• Sampling Frequency: Up to 590 kHz

• Spot Size: 110 × 720 μm

System Integration and Automation

The SG5085 supports advanced integration features that streamline industrial automation:

• Expansion Capability: One-to-four expansion capability allows for multiple sensor heads.

• Triggering: Differential encoder triggering without additional external modules.

• Data Output: Simultaneous output of eight measurement values for effective cost control.

• Connectivity: Multiple communication interfaces enable seamless connection with existing production line equipment.